How to Know What Drill Bits Size to Use?

18 minutes read

Knowing what drill bit size to use is crucial for achieving accurate and clean holes. Here's how you can determine the right drill bit size without relying on a list format:


Firstly, consider the type of material you'll be drilling into. Different materials require specific drill bit sizes. For instance, soft materials like wood and plastic may call for smaller drill bits, while harder materials such as metal or concrete require larger ones.


To match the drill bit size with the screw or fastener you intend to use, one common rule of thumb is to select a bit that is slightly smaller than the screw's diameter. This ensures a tight fit and better grip.


Another way to determine the proper drill bit size is to identify the desired hole size. If you have a specific hole size requirement, you can refer to drill bit size charts available online or at hardware stores. These charts typically provide recommendations on the corresponding bit size for various hole diameters.


Pay attention to the markings on the drill bits themselves. Most drill bits have markings indicating their size. Look for numbers or letters etched onto the shaft of the bit, denoting its diameter or size standard.


Sometimes, you may need to drill different sizes of holes in a single project. In such cases, it's advisable to use a drill bit set that offers a range of sizes. These comprehensive sets often cover a variety of drill bit sizes, enabling you to select the most appropriate one for each hole.


Lastly, always consider the specific requirements of your project. Depending on the design or function, you might need to adjust the drill bit size accordingly. Take into account any specific recommendations or instructions provided by manufacturers or professionals in the field.


Remember, using the correct drill bit size is not only important for achieving the desired outcome but also crucial for maintaining safety during drilling operations. Always double-check your selection before proceeding to ensure accurate and efficient results.

Best Drill Bits of 2024

1
Drill America - DWD29J-CO-PC 29 Piece M35 Cobalt Drill Bit Set in Round Case (1/16" - 1/2" X 64ths), DWDCO Series

Rating is 5 out of 5

Drill America - DWD29J-CO-PC 29 Piece M35 Cobalt Drill Bit Set in Round Case (1/16" - 1/2" X 64ths), DWDCO Series

  • Set of 29 jobber length drill bits includes inch sizes 1/16" to 1/2" in 1/64" increments
  • Cobalt steel provides extended tool life compared to high-speed steel drill bits when drilling hard materials
  • Gold oxide finish lubricates the drill bit and provides wear resistance
  • Self-centering 135-degree split point penetrates hard material without a pilot hole and produces small chips to reduce clogging
  • Meets ANSI specifications
2
DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece (DW1361)

Rating is 4.9 out of 5

DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece (DW1361)

  • DEWALT drill bit set has connectable accessory storage system to optimize storage space
  • Patented bit-bar design of the drill bits set allows easy removal of bits and customizable placement
  • Clear lid of the Titanium Nitride Coated drill bit set allows you to easily see contents at glance
  • Clip latch for secure closing
  • Small Bulk Storage size fits inside the Small and Medium ToughCase plus (sold separately) - Ideal for organizing loose bits
  • Includes: 1/16" x 2, 5/64" x 2, 3/32" x 2, 7/64" x 2, 1/8" x 2, 9/64" x 1, 5/32" x 1, 11/64" x 1, 3/16" x 1, 13/64" x 1, 7/32" x 1, 15/64" x 1, 1/4 x 1, 5/16" x 1, 3/8" x 1, 1/2" x 1
  • Tapered web provides greater durability to reduce breaking.
  • Drill Bit Set includes sizes from 1/16-inch to 1/2-inch in a plastic tough case.
3
TICONN 21 PCS Titanium Coated Drill Bit Set with Hex Shank, 135 Degree Tip High Speed Steel Drill Bits Kit with Storage Case for Steel, Aluminum, Copper, Soft Alloy Steel Size from 1/16" to 1/2"

Rating is 4.8 out of 5

TICONN 21 PCS Titanium Coated Drill Bit Set with Hex Shank, 135 Degree Tip High Speed Steel Drill Bits Kit with Storage Case for Steel, Aluminum, Copper, Soft Alloy Steel Size from 1/16" to 1/2"

  • [PREMIUM QUALITY] TICONN drill bits are made from premium quality titanium coated high speed steel (HSS). These bits will stay sharper, last longer, and can drill at higher speeds than uncoated and oxide-coated drill bits. Double U shape flutes design clear chips effectively
  • [WIDE APPLICATION] 135° point angle drill bits keep centered without a pilot hole. These jobber self-centering drill bits have the rigidity and length for most applications of corded or cordless hand drills and drill presses. Ideal for drilling mild steel, aluminum, copper, soft alloy steel, wood, and plastic
  • [SIZE LIST] 16 different sizes including 1/8", 7/64", 3/32'', 5/64", and 1/16" two pieces for each size. And 9/64", 5/32", 11/64", 3/16", 13/64'', 7/32", 15/64", 1/4", 5/16'', 3/8'' and 1/2'', one piece for each size
  • [EXTRA CENTER PUNCH] A rugged case keeps all drill bits well organized. Molded size on the case lid will help you to identify the bits you need with less effort. Included center punch will help you to mark and drill more precisely.
  • [TICONN BRAND QUALITY COMMITMENT] We stand behind the quality of our products. If for any reason you are not satisfied with your purchase, please contact us. We provide 30-day money back and 12 months warranty. 100% Satisfaction Guarantee for risk-free shopping!
4
DEWALT Titanium Nitride Drill Bit Set, 21-Piece (DW1342)

Rating is 4.7 out of 5

DEWALT Titanium Nitride Drill Bit Set, 21-Piece (DW1342)

  • Speed Tip Reduces Walking
  • Ideal for drilling in metal, wood, and plastics
  • No spin shanks
  • Includes tough case container to keep bits organized
  • Titanium Nitride Coating for Longer Life
  • Bit case may differ from what is shown
5
amoolo Hex Shank Drill Bit Set (13Pcs Set+3 Pcs Free), Premium 4341 HSS Titanium Impact Hex Drill Bits for Wood, Steel, Metal, Plastic, Quick Change Design (1/16”-1/4”)

Rating is 4.6 out of 5

amoolo Hex Shank Drill Bit Set (13Pcs Set+3 Pcs Free), Premium 4341 HSS Titanium Impact Hex Drill Bits for Wood, Steel, Metal, Plastic, Quick Change Design (1/16”-1/4”)

6
TICONN 99PCS Titanium Coated Drill Bit Set, 135 Degree Tip HSS Bits Kit with Storage Case for Aluminum, Copper, Soft Alloy Steel, Wood, Plastic Size from 1/16" to 3/8"

Rating is 4.5 out of 5

TICONN 99PCS Titanium Coated Drill Bit Set, 135 Degree Tip HSS Bits Kit with Storage Case for Aluminum, Copper, Soft Alloy Steel, Wood, Plastic Size from 1/16" to 3/8"

  • [PREMIUM QUALITY] TICONN drill bits are made from premium quality titanium coated high speed steel (HSS). These bits will stay sharper, last longer, and can drill at higher speeds than uncoated and oxide-coated drill bits. Double U shape flutes design clear chips effectively
  • [WIDE APPLICATION] 135° point angle drill bits keep centered without a pilot hole. These jobber self-centering drill bits have the rigidity and length for most applications of corded or cordless hand drills and drill presses. Ideal for drilling mild steel, aluminum, copper, soft alloy steel, wood, and plastic
  • [SIZE LIST] 14 different sizes including 16PCS 1/16", 16PCS 5/64", 15PCS 3/32", 10PCS 7/64", 10PCS 1/8", 8PCS 9/64", 8PCS 5/32", 3PCS 11/64", 3PCS 3/16", 2PCS 13/64", 2PCS 7/32", 2PCS 1/4", 2PCS 5/16", and 2PCS 3/8"
  • [EXTRA CENTER PUNCH] A rugged case keeps all drill bits well organized. Molded size on the case lid will help you to identify the bits you need with less effort. Included center punch will help you to mark and drill more precisely.
  • [TICONN BRAND QUALITY COMMITMENT] We stand behind the quality of our products. If for any reason you are not satisfied with your purchase, please contact us. We provide 30-day money back and lifetime warranty. 100% Satisfaction Guarantee for risk-free shopping!
7
COMOWARE Cobalt Drill Bit Set- 15Pcs M35 High Speed Steel Twist Jobber Length for Hardened Metal, Stainless Steel, Cast Iron and Wood Plastic with Indexed Storage Case, 1/16"-3/8"

Rating is 4.4 out of 5

COMOWARE Cobalt Drill Bit Set- 15Pcs M35 High Speed Steel Twist Jobber Length for Hardened Metal, Stainless Steel, Cast Iron and Wood Plastic with Indexed Storage Case, 1/16"-3/8"

  • HIGH QUALITY MATERIAL: 5% Cobalt High Speed Steel M35 provide extended tool life compared to ordinary drill bits. Durable and strong
  • TWIST DESIGN & PERFORMANCE: PRECISE 135°SPLIT POINT, gold oxide finish and round straight shanks. Prevent walking, clear chips and particles faster.Produced by precision fully ground which ensures chips move smoothly.
  • PROFESSIONAL & WIDELY USE: M35 Cobalt HSS is more suitable for hardened material. Particularly successful in cutting through hard metals such as stainless steel, cast iron, high temperature alloy, titanium alloy, hard plastics and woods, and also can be used for softer materials.
  • SIZE INCLUDED: 15pcs jobber length drill bit set with plastic storage case including sizes:1/16" 2pc,5/64" 1pc ,3/32" 2pc,7/64" 1pc,1/8" 2pc ,9/64" 1pc, 5/32" 1pc, 3/16" 1pc, 7/32" 1pc, 1/4" 1pc, 5/16" 1pc, 3/8" 1pc.
  • 100% SATISFACTION GUARANTEE: If you are not 100% satisfied with your purchase for any reason whatsoever simply please feel free to contact us.


How to identify the correct drill bit size for metal drilling?

To identify the correct drill bit size for metal drilling, follow these steps:

  1. Know the Type of Metal: Determine the type of metal you will be drilling. Different metals require different drilling techniques and tooling.
  2. Consult the Metal Specifications: Check the metal specifications or manufacturer's guidelines for information on recommended drill bit sizes and drilling methods. This information may be found in product manuals, online resources, or technical data sheets.
  3. Assess the Desired Hole Size: Determine the size of the hole you wish to drill in the metal. This will depend on the specific application or requirements.
  4. Use a Drill Bit Size Chart: Refer to a drill bit size chart, which is readily available online or in tool catalogs. These charts provide information on standard drill bit sizes and their corresponding diameters.
  5. Consider the Shank Size: When choosing a drill bit, ensure it has a shank size compatible with your drill's chuck. It is crucial to use a compatible shank size to ensure a secure fit and prevent accidents during drilling.
  6. Consider the Material and Coating: Pay attention to the type of material the drill bit is made of and any coating it may have. For metal drilling, high-speed steel (HSS), cobalt, or solid carbide drill bits are commonly used due to their durability and heat resistance.
  7. Start with a Smaller Bit: If you are unsure of the correct drill bit size, it is advisable to start with a smaller size and gradually increase until you achieve the desired hole diameter.
  8. Test on a Scrap Piece: Before drilling into the actual metal piece, practice on a scrap or test piece to ensure the drill bit and technique are suitable for the job and to avoid costly errors.
  9. Seek Professional Advice: If you are still unsure or have specific concerns, consult with professionals, such as experienced machinists or workshop experts. They can provide expert guidance and help you select the appropriate drill bit size based on your specific metal drilling requirements.


How to determine the appropriate drill bit size for sheet metal?

To determine the appropriate drill bit size for sheet metal, follow these steps:

  1. Identify the thickness of the sheet metal. Measure the thickness using a caliper or rely on the manufacturer's specifications.
  2. Determine the recommended hole diameter needed for the specific application or intended use. This can be found in engineering drawings or specifications if available. If not, you can use a general guideline. For general-purpose holes in sheet metal, the hole size is often recommended to be 1.5 times the thickness of the sheet metal. For example, if the sheet metal is 1/16 inch thick (0.0625 inches), the recommended hole size would be approximately 3/32 inch (0.09375 inches). If you require a tighter fit, you can use a hole size that is closer to the thickness of the sheet metal or slightly larger.
  3. Determine the drill bit size based on the recommended hole diameter. Drill bit sizes typically correspond to specific fractional or decimal inch measurements. Consult a drill bit size chart or use a drill bit size gauge to select the closest matching size. For example, if the recommended hole size is 3/32 inch, look for a drill bit size closest to this measurement, such as 7/64 inch or 1/8 inch.


Remember to always use safety precautions when drilling, wear appropriate protective gear, and secure the sheet metal properly to prevent slipping or damage.


How to use a wire gauge to determine the drill bit size?

To use a wire gauge to determine the drill bit size, follow these steps:

  1. Measure the diameter of the wire using a wire gauge tool or a caliper. The wire gauge tool consists of a series of plates with various round holes representing different wire diameters. Slide the wire through the holes until you find the one that matches the size of your wire.
  2. Make a note of the wire gauge size. The wire gauge sizes are represented by a number and often labeled as "AWG" (American Wire Gauge).
  3. Refer to a drill bit size chart or a wire gauge to drill bit conversion chart. These charts correlate the wire gauge size with its corresponding drill bit size. The charts usually list the wire gauge sizes alongside the corresponding drill bit diameters in standard or metric measurements.
  4. Match the wire gauge size to the drill bit size on the chart. For example, if the wire gauge measurement is 14 AWG, find the corresponding drill bit size on the chart.
  5. Use the recommended drill bit size to drill the hole. Place the drill bit into the drill chuck and tighten it securely. Ensure that the drill bit is compatible with the material you are working on (metal, wood, etc.).


Note: Keep in mind that wire gauge sizes may vary between different countries or industries. Double-check the specifications or consult a local hardware store if there's any uncertainty about the wire gauge sizes in your specific region.


What is the best way to measure irregular drill bit sizes?

The best way to measure irregular drill bit sizes is by using a set of drill bit gauges or a digital caliper. Here are the steps to follow:

  1. Drill Bit Gauges: These gauges come in a set with various holes in different sizes. To measure an irregular drill bit size, insert the bit into each hole until you find the one that fits closest in size. The gauge will have size markings to identify the diameter of the selected hole, which will indicate the drill bit size.
  2. Digital Caliper: Using a digital caliper allows for precise measurements. Open the caliper jaws and place the drill bit between them. Close the jaws gently until they make a light contact with the bit. The caliper will provide an accurate measurement of the diameter, which can be used to determine the size of the drill bit.


Remember to measure the widest part of the drill bit and ensure the measurement is taken at a perpendicular angle to obtain an accurate size.


What is the best way to determine the drill bit size for woodworking screws?

The best way to determine the drill bit size for woodworking screws is by following these steps:

  1. Identify the screw size: The screw package should indicate the screw size in terms of length and gauge. The gauge number corresponds to the screw's thickness.
  2. Match the bit size with the screw size: Generally, the drill bit size should be slightly smaller than the screw's outer thread diameter. Most screw package labels provide recommended drill bit sizes for different wood types.
  3. Test on a scrap piece of wood: It's always a good practice to test the drill bit size on a scrap piece of wood before drilling into the actual project material. This allows you to ensure that the drill bit size aligns well with the screw and gives a secure fit.
  4. Consider countersinking: If you intend to countersink the screw, you'll need to select a drill bit size that is appropriate for the countersink hole diameter. This will ensure that the screwhead sits flush with the surface of the wood.


Remember, the specific drill bit size may vary depending on the type of wood, screw type, and personal preferences. Consequently, always check the screw manufacturer's recommendations and experiment on a scrap piece of wood before proceeding with your project.

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