How to Use Very Small Drill Bits?

16 minutes read

When using very small drill bits, it is important to exercise caution and follow certain guidelines to ensure successful drilling and prevent the bits from breaking. Here are some general tips to use very small drill bits effectively:

  1. Choose the right material: Very small drill bits are typically made of high-speed steel (HSS) or carbide. Determine the material you want to drill and select the appropriate drill bit accordingly.
  2. Secure the workpiece: Make sure the material you are drilling is securely fixed. Use clamps or a vice to hold it in place, providing stability and preventing any unwanted movement during drilling.
  3. Mark the drilling spot: Use a pencil or marker to clearly indicate the drilling spot to ensure accuracy. Double-check the placement before proceeding.
  4. Start with a pilot hole: Due to their small size, it can be challenging for very small drill bits to begin drilling directly. Create a pilot hole using a smaller drill bit or a nail to provide a starting point for the smaller bit.
  5. Apply gentle pressure: Avoid using excessive force when drilling. Apply light and steady pressure to allow the drill bit to cut through the material gradually. Using excessive force can easily break the thin drill bits.
  6. Use lubrication: Some materials, like metal, benefit from the use of lubrication. Apply a small amount of cutting oil or lubricant to ease the drilling process and increase the bit's longevity.
  7. Drill in short intervals: If dealing with harder materials, drill in short bursts rather than continuously. This prevents the bit from overheating and reduces the risk of breakage.
  8. Clear debris: Periodically lift the drill bit from the hole to clear any accumulated debris. This helps maintain a cleaner cutting surface and reduces friction, enhancing drilling efficiency.
  9. Reduce speed: If your drill has adjustable speed settings, reduce it to a lower speed when using very small drill bits. This decreases the chances of overheating and strengthens control.
  10. Use safety precautions: Always wear protective goggles to shield your eyes from any flying debris. Additionally, consider wearing gloves to protect your hands and avoid accidents.


Remember that very small drill bits are delicate and must be handled with care. With proper technique and patience, you can effectively use these bits to perform precise drilling tasks.

Best Drill Bits of 2024

1
Drill America - DWD29J-CO-PC 29 Piece M35 Cobalt Drill Bit Set in Round Case (1/16" - 1/2" X 64ths), DWDCO Series

Rating is 5 out of 5

Drill America - DWD29J-CO-PC 29 Piece M35 Cobalt Drill Bit Set in Round Case (1/16" - 1/2" X 64ths), DWDCO Series

  • Set of 29 jobber length drill bits includes inch sizes 1/16" to 1/2" in 1/64" increments
  • Cobalt steel provides extended tool life compared to high-speed steel drill bits when drilling hard materials
  • Gold oxide finish lubricates the drill bit and provides wear resistance
  • Self-centering 135-degree split point penetrates hard material without a pilot hole and produces small chips to reduce clogging
  • Meets ANSI specifications
2
DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece (DW1361)

Rating is 4.9 out of 5

DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece (DW1361)

  • DEWALT drill bit set has connectable accessory storage system to optimize storage space
  • Patented bit-bar design of the drill bits set allows easy removal of bits and customizable placement
  • Clear lid of the Titanium Nitride Coated drill bit set allows you to easily see contents at glance
  • Clip latch for secure closing
  • Small Bulk Storage size fits inside the Small and Medium ToughCase plus (sold separately) - Ideal for organizing loose bits
  • Includes: 1/16" x 2, 5/64" x 2, 3/32" x 2, 7/64" x 2, 1/8" x 2, 9/64" x 1, 5/32" x 1, 11/64" x 1, 3/16" x 1, 13/64" x 1, 7/32" x 1, 15/64" x 1, 1/4 x 1, 5/16" x 1, 3/8" x 1, 1/2" x 1
  • Tapered web provides greater durability to reduce breaking.
  • Drill Bit Set includes sizes from 1/16-inch to 1/2-inch in a plastic tough case.
3
TICONN 21 PCS Titanium Coated Drill Bit Set with Hex Shank, 135 Degree Tip High Speed Steel Drill Bits Kit with Storage Case for Steel, Aluminum, Copper, Soft Alloy Steel Size from 1/16" to 1/2"

Rating is 4.8 out of 5

TICONN 21 PCS Titanium Coated Drill Bit Set with Hex Shank, 135 Degree Tip High Speed Steel Drill Bits Kit with Storage Case for Steel, Aluminum, Copper, Soft Alloy Steel Size from 1/16" to 1/2"

  • [PREMIUM QUALITY] TICONN drill bits are made from premium quality titanium coated high speed steel (HSS). These bits will stay sharper, last longer, and can drill at higher speeds than uncoated and oxide-coated drill bits. Double U shape flutes design clear chips effectively
  • [WIDE APPLICATION] 135° point angle drill bits keep centered without a pilot hole. These jobber self-centering drill bits have the rigidity and length for most applications of corded or cordless hand drills and drill presses. Ideal for drilling mild steel, aluminum, copper, soft alloy steel, wood, and plastic
  • [SIZE LIST] 16 different sizes including 1/8", 7/64", 3/32'', 5/64", and 1/16" two pieces for each size. And 9/64", 5/32", 11/64", 3/16", 13/64'', 7/32", 15/64", 1/4", 5/16'', 3/8'' and 1/2'', one piece for each size
  • [EXTRA CENTER PUNCH] A rugged case keeps all drill bits well organized. Molded size on the case lid will help you to identify the bits you need with less effort. Included center punch will help you to mark and drill more precisely.
  • [TICONN BRAND QUALITY COMMITMENT] We stand behind the quality of our products. If for any reason you are not satisfied with your purchase, please contact us. We provide 30-day money back and 12 months warranty. 100% Satisfaction Guarantee for risk-free shopping!
4
DEWALT Titanium Nitride Drill Bit Set, 21-Piece (DW1342)

Rating is 4.7 out of 5

DEWALT Titanium Nitride Drill Bit Set, 21-Piece (DW1342)

  • Speed Tip Reduces Walking
  • Ideal for drilling in metal, wood, and plastics
  • No spin shanks
  • Includes tough case container to keep bits organized
  • Titanium Nitride Coating for Longer Life
  • Bit case may differ from what is shown
5
amoolo Hex Shank Drill Bit Set (13Pcs Set+3 Pcs Free), Premium 4341 HSS Titanium Impact Hex Drill Bits for Wood, Steel, Metal, Plastic, Quick Change Design (1/16”-1/4”)

Rating is 4.6 out of 5

amoolo Hex Shank Drill Bit Set (13Pcs Set+3 Pcs Free), Premium 4341 HSS Titanium Impact Hex Drill Bits for Wood, Steel, Metal, Plastic, Quick Change Design (1/16”-1/4”)

6
TICONN 99PCS Titanium Coated Drill Bit Set, 135 Degree Tip HSS Bits Kit with Storage Case for Aluminum, Copper, Soft Alloy Steel, Wood, Plastic Size from 1/16" to 3/8"

Rating is 4.5 out of 5

TICONN 99PCS Titanium Coated Drill Bit Set, 135 Degree Tip HSS Bits Kit with Storage Case for Aluminum, Copper, Soft Alloy Steel, Wood, Plastic Size from 1/16" to 3/8"

  • [PREMIUM QUALITY] TICONN drill bits are made from premium quality titanium coated high speed steel (HSS). These bits will stay sharper, last longer, and can drill at higher speeds than uncoated and oxide-coated drill bits. Double U shape flutes design clear chips effectively
  • [WIDE APPLICATION] 135° point angle drill bits keep centered without a pilot hole. These jobber self-centering drill bits have the rigidity and length for most applications of corded or cordless hand drills and drill presses. Ideal for drilling mild steel, aluminum, copper, soft alloy steel, wood, and plastic
  • [SIZE LIST] 14 different sizes including 16PCS 1/16", 16PCS 5/64", 15PCS 3/32", 10PCS 7/64", 10PCS 1/8", 8PCS 9/64", 8PCS 5/32", 3PCS 11/64", 3PCS 3/16", 2PCS 13/64", 2PCS 7/32", 2PCS 1/4", 2PCS 5/16", and 2PCS 3/8"
  • [EXTRA CENTER PUNCH] A rugged case keeps all drill bits well organized. Molded size on the case lid will help you to identify the bits you need with less effort. Included center punch will help you to mark and drill more precisely.
  • [TICONN BRAND QUALITY COMMITMENT] We stand behind the quality of our products. If for any reason you are not satisfied with your purchase, please contact us. We provide 30-day money back and lifetime warranty. 100% Satisfaction Guarantee for risk-free shopping!
7
COMOWARE Cobalt Drill Bit Set- 15Pcs M35 High Speed Steel Twist Jobber Length for Hardened Metal, Stainless Steel, Cast Iron and Wood Plastic with Indexed Storage Case, 1/16"-3/8"

Rating is 4.4 out of 5

COMOWARE Cobalt Drill Bit Set- 15Pcs M35 High Speed Steel Twist Jobber Length for Hardened Metal, Stainless Steel, Cast Iron and Wood Plastic with Indexed Storage Case, 1/16"-3/8"

  • HIGH QUALITY MATERIAL: 5% Cobalt High Speed Steel M35 provide extended tool life compared to ordinary drill bits. Durable and strong
  • TWIST DESIGN & PERFORMANCE: PRECISE 135°SPLIT POINT, gold oxide finish and round straight shanks. Prevent walking, clear chips and particles faster.Produced by precision fully ground which ensures chips move smoothly.
  • PROFESSIONAL & WIDELY USE: M35 Cobalt HSS is more suitable for hardened material. Particularly successful in cutting through hard metals such as stainless steel, cast iron, high temperature alloy, titanium alloy, hard plastics and woods, and also can be used for softer materials.
  • SIZE INCLUDED: 15pcs jobber length drill bit set with plastic storage case including sizes:1/16" 2pc,5/64" 1pc ,3/32" 2pc,7/64" 1pc,1/8" 2pc ,9/64" 1pc, 5/32" 1pc, 3/16" 1pc, 7/32" 1pc, 1/4" 1pc, 5/16" 1pc, 3/8" 1pc.
  • 100% SATISFACTION GUARANTEE: If you are not 100% satisfied with your purchase for any reason whatsoever simply please feel free to contact us.


How to prevent slipping or skidding while drilling with very small drill bits?

To prevent slipping or skidding while drilling with very small drill bits, you can follow these steps:

  1. Select the right drill bit: Ensure you have the appropriate drill bit size and type for the material you are drilling into. Small drill bits tend to be more delicate, so using the correct bit is crucial.
  2. Secure the workpiece: Clamp or secure the workpiece firmly to prevent it from moving during drilling. This helps to maintain stability while drilling, reducing the chances of slipping.
  3. Use a center punch: Create a small indentation with a center punch before drilling. This provides a starting point for the drill bit and helps to prevent it from slipping off the desired drilling spot.
  4. Apply light pressure: When drilling with small bits, it's important to apply gentle and even pressure. Using excessive force can cause the bit to slip or break. Apply consistent, moderate pressure to maintain control.
  5. Slow drilling speed: Set the drill to a lower speed setting when using small drill bits. High speed can make it difficult to control the drill, increasing the risk of slipping or skidding.
  6. Use a pilot hole: For more precise drilling, create a pilot hole with a smaller drill bit before using the desired size. This helps to guide the larger drill bit and reduce the chances of slipping.
  7. Lubrication: Depending on the material you are drilling into, consider using a lubricant such as cutting oil or water to reduce friction. This lubrication can prevent the bit from overheating and slipping.
  8. Maintain the drill bit: Regularly inspect and sharpen your drill bits to ensure they remain sharp and in good condition. Dull or damaged drill bits are more prone to slipping.


Remember, safety is crucial when working with power tools. Always wear appropriate safety gear, including goggles and gloves, to protect yourself from any potential accidents or injuries.


What is the thickest material that can be drilled with very small drill bits?

The thickest material that can be drilled with very small drill bits depends on various factors such as the material hardness, drill bit size, and the equipment used. However, typically, small drill bits (around 1mm or less) can successfully drill through materials like softwood, acrylic, magnesium, aluminum, brass, and even some low-carbon steels with relative ease. For thicker and harder materials, it becomes more challenging to drill with small bits, and a larger drill bit or specialized equipment may be required. Ultimately, it is important to consider the specific material properties and use appropriate techniques when drilling to ensure successful outcomes.


How to determine the best drill bit size for a specific project with very small drill bits?

When choosing the right drill bit size for a specific project, especially with very small drill bits, the following steps can be helpful:

  1. Understand the Material: Different materials require different drill bit sizes. Identify the material you're working with, such as wood, metal, plastic, or glass, as each has distinct properties that impact the selection of drill bits.
  2. Analyze the Project Requirements: Consider the task at hand, including the size and depth of the hole required. Determine if the hole needs to be a specific diameter or if it can vary within a certain range.
  3. Research Drill Bit Charts: Drill bit charts provide general guidelines for matching drill bit sizes to the desired hole size in various materials. These charts suggest appropriate bit sizes based on the hole diameter you wish to achieve.
  4. Measure and Test: If precise measurements are necessary, use a caliper or measuring tool to determine the exact diameter needed. Once you've identified the approximate size from the drill bit chart, test the bit on a scrap piece of material to ensure it meets your requirements.
  5. Consider Tolerance: Keep in mind that some projects may have tolerances that require a slightly larger or smaller hole size. Account for these allowances, especially if precision is critical.
  6. Pilot Holes: For very small drill bits, it's often helpful to start with a pilot hole. Use a slightly smaller bit to create a starter hole, which can prevent the smaller bit from drifting and increase accuracy.
  7. Consult Experts or Manufacturer Guidelines: If you have doubts or specific requirements, it's always advisable to consult experts in the field or refer to the manufacturer's guidelines for your specific project.


Remember, selecting the right drill bit size requires a combination of understanding the material, project requirements, and using available resources like drill bit charts. Additionally, practice and experimentation can help you find the best fit for your project.

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